You think screen printing is all about tossing some ink on cotton tees, right? Think again. Immerse into the challenge-packed world of printing on Lycra, and you’ll see why even pros break a sweat. But hang tight, because I’ve got the solutions you need to up your game.

Which synthetic fibers are used in textiles?

  • Polyester: Extremely popular in all types of clothing due to its durability, wrinkle resistance, and ability to retain shape. It’s often blended with natural fibers to enhance its qualities.
  • Nylon: Widely used in hosiery, swimwear, and activewear because of its strength and elasticity. It’s also used in lingerie and as a component in blended fabrics.
  • Acrylic: Often used as a cheaper alternative to wool in knitted apparel like sweaters, socks, and hats, it’s lightweight and warm with a wool-like feel.
  • Spandex (also known as Lycra or Elastane): Essential in stretchy garments like leggings, sportswear, swimwear, and underwear due to its exceptional stretchability and recovery.
  • Rayon (also known as Viscose): Popular in dresses, blouses, and linings, it mimics natural fibers like cotton and silk, offering a comfortable, breathable fabric.
  • Acetate: Used in luxurious and flowing garments like evening dresses and linings. It has a silk-like appearance and a smooth, soft texture.
  • Polypropylene: Often found in activewear and thermal undergarments because of its ability to wick moisture and its lightweight nature.
  • Modacrylic: Used in faux fur, wigs, and hair extensions, it is flame resistant and durable, making it suitable for specific fashion uses.

Why Lycra Isn’t Your Usual Suspect

Lycra, or as the cool kids call it, Spandex, is the superhero of the fabric world. Stretchy as heck, it’s the go-to for performance wear. But what’s cool for athletes is a bit tricky for us printers.

The Good

  • Stretches like a dream
  • Keeps you dry by wicking away moisture

The Tricky

  • Doesn’t play nice with high heat
  • Inks? It’s picky with them.

What’s This Dye Migration Stuff?

So, you’ve printed on Lycra and noticed your whites aren’t so white anymore? Welcome to the party of dye migration. When Lycra gets too hot, those dyes in the fabric decide to mingle with your inks. And trust me, this isn’t a party you want to attend.

Comparing Apples to Apples? More Like Lycra to Cotton

Wondering how Lycra stands up against the rest?


  • Breathable and soft.
  • Shrinks like it’s afraid of water.


  • Durable, doesn’t stretch as much.
  • Dye migration? Even more notorious than Lycra.

Getting Technical with Temperatures

Alright, so we know 160°C is like a sauna for Lycra. We’re looking at around 135°C to 140°C to get things just right.

Make the Test

Rapid dye migration test

  • Warm up: Heat the heat press to 320°F (160°C).
  • Underlay fabric: Place your test print with the ink to be used and use the fabric to be printed on the press.
  • Cover: it is best to place a light-coloured synthetic fibre fabric over the print.
  • Press: heat at 160°C (320°F) for at least 30 seconds.
  • Check: do you see any discolouration on your cover fabric. If so, the risk of dye migration is very high and should be prevented with a special migration blocker.

Inks: Choose Wisely

Lycra’s finicky. But with the right inks, it’s like putting a square peg in a square hole.

Go Low

  • Low-cure inks are your best friends. They’re like ice cream on a hot day for Lycra.

Stretchy Business

  • Inks that can move and groove with Lycra? Yes, please.

Block Those Party-Crashing Dyes

  • Barrier inks. They’re the bouncers that keep dye migration out of your print party.

Tips from Stefan’s Treasure Trove

Now, here’s some gold from my own adventures in screen printing:

  • Screen printing Lycra isn’t about reinventing the wheel. It’s about tweaking your approach.
  • Watch that temperature! Too hot, and Lycra throws a fit.
  • Those color changes, especially whites turning into uninvited shades? That’s the migration I warned you about.
  • Grab yourself a screen printing ink that doesn’t need a tropical temperature to set. And while you’re at it, an anti-migration ink is a lifesaver.
  • Don’t sweat the darker shades of these inks; they’re doing the heavy lifting to fend off migration.
  • Remember, reduce the heat, use the right inks, and Lycra will be eating out of your hand.

Hey, screen printing on Lycra isn’t for the faint-hearted. But once you get the hang of it, trust me, it’s like riding a bike. Just remember to respect the fabric, choose your inks wisely, and always keep learning.

Your Turn

Alright, spill the beans. What did you think of this deep dive into Lycra screen printing? Loved it? Felt like it missed the mark? Drop your thoughts, questions, or best Lycra-printing tips below. Remember, we’re all in this together, and your insights might just be the game-changer someone else needs. Let’s chat!

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35 years of screen printing have taught me a lot. I would like others to benefit from this as well. I strive for accuracy, use professional writing aids, and personally review all content. Affiliate links marked with (#) support my work without incurring additional costs. If you have a question or suggestion, please leave a comment. Thank you for your support!

Over the decades, I've had the privilege of printing for a range of clients, from startups to recognized brands like:

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